There are several benefits which can be derived from investing in bottle filling equipment as well as component during the packaging process. Some of the benefits which can be derived from such investment have been compiled below:
Higher Production Speeds
Firstly, the use of filling equipment as well as components would allow the packagers to produce more product than the use of hand filling products. From thin free-flowing products to items with high viscosity such as paste or jelly, filling equipment would allow multiple containers to be filled with each cycle which would hasten the production process. With up to sixteen fill heads, inline systems can reach speeds of about 120 bottles per minute thereby allowing thousands of bottles to be filled each production day.
Reliability & Consistency
The content of each product can vary as a result of hand filling method while the use of certain measuring devices may help in reducing the variance, such device will elongate the processing duration. Additionally, bottle filling equipment would allow repeatable, reliable as well as consistent fill with each cycle regardless of whether it is filled based on a level, weight, volume or other parameters.
Versatility
Bottle filling equipment is not built for a single kind of container or a specific product. Rather, they can be adjusted to different range of container shape as well as sizes. Additionally, several machines can handle multiple products, while some would have ability to fill thin as well as thick liquids. Companies that package their products in different containers which have different sizes would benefit from the adjustable bottle filling equipment.
Simple Controls or Lower Operator Interaction
Although, bottle filling equipment may require a lengthy setup initially because several things have to be put in place. However, after starting operation it would only require a simple hand adjustment to change from one bottle to another. Moreover, essential settings such as indexing times fill times, pump speeds and other crucial settings have to be located centrally. And once the settings has been entered for the product combination as well as bottle, the operator would only need to recall a recipe from the PLC and it would be recalled right immediately.
Upgradeable Machinery
Finally, the machine and other equipment would also grow along with the packager’s in the company. An automatic machine may start with four, six or eight fill heads. But with the increase in production as well as demand, more fill heads can be added to the machine. The maximum number which most machines have is sixteen and this would allow them to fill sixteen containers at the same time. There may be different limit with different machine and the top speed will depend on factors such as bottle size as well as shape and the actual product which is being filled.
However, you can also research so as to learn about the bottle filling equipment as well as component which would be appropriate for your packaging. This would help you with the selection of the appropriate type. The use of these components would also make your product look distinct and presentable to the buyers.
