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Customer
A globally diversified manufacturer of food and beverage processing equipment with operations in multiple regions around the world.
Background
Based in Palestine, we are a well-known manufacturer and marketer of food and beverage products, with performance and reliability being the foundation of this customer's value proposition. However, the bottled water filling machine they are currently producing requires manual filling of the liquid and then welding and sealing. The overall speed is very slow, and the filling accuracy and welding strength are poor, which greatly affects the appearance and efficiency, so they have encountered problems.
Challenges
1. It is necessary to introduce high-tech automated machinery and equipment to replace manual filling operations.
2. The bottled water filling machines currently in production require manual filling of liquids and then welding and sealing. The overall speed is very slow, and the filling accuracy and welding strength are poor, which greatly affects the appearance and efficiency.
3. Personnel management has also had a great impact.
Solutions and benefits:
Tailor-made according to customer products, develop a 5-gallon water line and PET bottled water production line. The fully automatic washing, filling, and capping all-in-one machine realizes high-speed production. It can realize automatic filling for customers, automatic upper and lower caps, and automatic capping. The work that was originally completed by three people can now be completed by one person loading materials.
Datong Machinery's high-speed production capabilities are mainly reflected in the following aspects:
1. Fast filling speed: it can complete filling tasks at hundreds or even thousands of times per minute. This means that within the same period, our machines can complete the production of a large number of products, greatly shortening the production cycle and improving production efficiency.
2. Stable filling quality: Using advanced measurement and control technology, the capacity of each filling can be accurately controlled to ensure product consistency. Moreover, due to the characteristics of automated operation, the occurrence of human errors is reduced, the scrap rate is effectively reduced, and product quality is improved.
3. Flexible to adapt to diverse needs: It has the function of flexible adjustment and can quickly switch and adjust according to different container sizes, liquid types, and filling requirements. This enables companies to better adapt to changes in market demand, flexibly adjust production plans, and improve response speed.
At the same time, by introducing our PET bottled water production line and 5-gallon water line, the company can give full play to its high-speed production capabilities, solve the production capacity bottleneck problem, and obtain the following benefits:
1. Improve production efficiency: high-speed production capabilities enable companies
to Complete the production of large quantities of products within a time limit, shorten the delivery cycle, and improve customer satisfaction.
2. Reduce production costs: Automated operations reduce manual operations, save labor costs, reduce scrap rates, and reduce waste of raw materials, thereby reducing production costs.
3. Improve product quality: It can accurately control the capacity of each filling, ensure product consistency and stability, and improve product quality and competitiveness.
4. Enhance market competitiveness: By improving production efficiency, reducing production costs, and improving product quality, companies can better meet market demand, enhance competitiveness, and gain more business opportunities and market share.
Our products are not only as low-priced as similar products, but also more advanced in the following aspects.
Using this machine can increase productivity by 30%, and also enable one person to complete the work of three people.
The structure of this mechanism is simple, so it has fewer faults and is easy to maintain.
This material is easy to clean and durable.
